Posts Tagged ‘fabrication’

[.. author markup ..] [.. date markup ..]

LUMANOTUS | on site run-through

Monday, November 12th, 2012

We are on site with the team in Winston Salem setting up the project in Winston Square Park. Below are a few images from the initial run-through last night. Images and lights are sequenced and animated. There are 4 separate light shows from 4 designers. Another run-through this evening if the weather cooperates and then the installation opens to the public from November 13 – 17, 7pm-10pm.

TOWER_PurpleGrid
TOWER_GreenSmoke
TOWER_Dancer
TOWER_REDskeleton
P1100295
P1100326
TORUS_EXTPanorama1
TORUS_Panorama1sm
(photos: area.architecture)

CUTWORK | Concrete Casting Project

Sunday, October 28th, 2012

We continue to develop the script and form for the concrete casting project ‘Cutwork.’ And now have an actual site and program – a garden pavilion on a rural site in south-eastern Michigan. There are now many more variables involved – the depth and thickness of the parts change from bottom to top, also the vertical dimension of each row diminishes exponentially, along with the width of each vertical row from the entry to the back of the pavilion – so it subtly ‘opens up’ as one enters. Our plan over the next several months is to build a full scale vertical row to do some structural testing – and feed that data back into the computer model refining the final form – then produce all the parts over the winter for installation in the spring of 2013. A few working images below. Stay tuned.

back
front_elev
in_site
top

LUMANOTUS | Models

Friday, September 28th, 2012

Two study models that are 1/8th of the scale of the final constructions. That puts the tower figure at about 30′. We are working on a system in which we imbed the anchoring lines (required of inflatables this size) into the seams of the construction.

lumanotus_012
lumanotus_014
lumanotus_013
lumanotus_015
lumanotus_016
lumanotus_017

LUMANOTUS | Workshop

Friday, September 28th, 2012

In mid-September we traveled to Winston-Salem, NC to conduct a workshop with the Director of Lighting Design Prof. Norman Coates’s lighting design class at the University of North Carolina School of the Arts in constructing inflatable structures. We are collaborating with this group on the project LUMANOTUS – this years Winston-Salem Lightning Project. The project will be comprised of large scale, inhabitable, inflatable structures installed for 6 days in a public park in downtown Winston-Salem. The students, under Prof Coates’s direction, will design lighting and image projection schemes that will animate the structures through choreographed performances. The event will be open and free to the public – however we are accepting donations for the project through this site. There will also be a public lecture on our work and exhibition of the design material for the project during the mounting of the pieces in mid-November. Below are a few images of a small test inflatable that we built while in NC – shown both in the lighting studio and the site.

lumanotus_008
lumanotus_007
lumanotus_001
lumanotus_002
lumanotus_011
lumanotus_010
lumanotus_009
lumanotus_006
lumanotus_004
lumanotus_005
lumanotus_003

Cutwork | Concrete Ribbons Project

Friday, September 28th, 2012

A current research project that we plan to build as full scale pavilion in the spring/summer of 2013. Glenn will be presenting this project in October @ the ACADIA conference in San Fransisco. Here is the complete description:

This project is part of ongoing research that investigates the utilization of a 7-axis robot for hotwire cutting casting molds from EPS foam stock for the purposes of casting variable concrete units. The projects conceptual basis is the rethinking of the masonry block as a variable unit. Rhinoceros with Python computer scripting is explored as a methodology for producing the variable units – which are aggregated to form continuous structural surface forms. Surfaces from the design models are imported to Master Cam to produce tool-pathing and G-code to run a robot controlled hotwire. Multiple molds are cut from 4’ x 8’ sheets of fully recyclable EPS foam – with average cutting time of each part being under 3 minutes. Through exploring the full span of the design and production process from coding to casting to assembly the project aims are to investigate both the efficiency of the system and its formal/structure/ornamental potentials. The aesthetic desire being to produce a form and unit design which is intricate – more like lace – possessing the texture and tactility of concrete – but having a lightness of form and linament which is perceptually other.

exploded
cutwork_002
cutwork_003
cutwork_004
cutwork_005
cutwork_006
cutwork_007
cutwork_008
cutwork_009
cutwork_010
cutwork_014
cutwork_013
cutwork_012
cutwork_011

Falling Sky Lights – Final Version

Wednesday, April 18th, 2012

The final version of the lights lost the ‘hair’ but involved a much more sophisticated system of parametric manipulation and scripting for tabing production. A PDF explaining the specifics of the system and more images of the lights installed can be viewed here. On these final versions the tabing is still both structural and ornamental – but used subtly – as a shadow.

light_ver2_2
light_ver2_1
light_ver2_3

Falling Sky – Table Fabrication

Wednesday, April 18th, 2012

We fabricated the prototype for the table design in our own shop. This gave us the opportunity to make some critical design changes. A key detail shown in the images is the angled cutting of the structural tube – were they meet the side supports. This cut essentially hides the tube from the side – making it seem as if this thin piece of wood is spanning the full distance on its own – keeping the feel of the piece minimal. We actually had to find a second fabricator in Oregon because the first didn’t think the detail would work – and ideologically disagreed with the sense that the wood was spanning when it wasn’t. But we knew better!

table_fab_6
table_fab_7
table_fab_1
table_fab_2
table_fab_3
table_fab_4
table_fab_5

afloat

Tuesday, September 27th, 2011

This was a project that we worked on this summer in which we were exploring the typology of tent construction – pairing it with digital parametric logic. The entire piece was designed on the computer and the patterns were transferred to the nylon fabric using projection. Of particular interest for us in the piece besides the strategy of digital design and the system of construction – is the interdependency between the fabric and carbon fiber rods. The shape of the piece is in part determined by the pattern of the fabric – but also the weight of the piece which bends the rod into a particular shape. This research is ongoing. Erika Lindsay assisted us on the project. Thanks Erika! The project was produced in support from the University of Michigan.

afloat-5
afloat-1
afloat-2
afloat-3
afloat-4
afloat-7
afloat-6

Kitchen Tent | Great Lakes Sanctuary

Thursday, March 24th, 2011

A few initial study images of a current project in the office. The steel and fabric structure is designed to house an outdoor kitchen and eating area for a health and wellness retreat organization – located on a rural site in south-eastern Michigan. The project will utilize CNC – pipe bending machinery to fabricate the frame from computer models and pattern making software to design and fabricate the skin from sailcloth.

vault_4_persp_2
vault_4_gls
vault_4_below
vault_4_below_2
vault_4_persp_3
vault_4_persp_4

tetra | n – Runner Up TEX-FAB Competition Entry

Friday, November 19th, 2010
persp_4
Our Runner-Up entry to the 2010 TEX-FAB Repeat design competition.

tetra | n project is based on the desire to design a generative
self-supporting structure capable of variable form – through utilizing a
single robust detail – one which could be fabricated out of flat stock
material. tetra | n project accomplishes this through two means. First is
the development of part geometry based on a tetrahedron (see diagram) –
structured in this way – the generation of more complex geometry through
simple base geometry always produces well – formed planar objects.
Additionally, coincident faces of adjacent tetrahedrons always produce
continuous forms – joints always meet correctly – regardless of the
position or scale of the next part. Secondly – through the utilization of
Rhinoscript – highly complex variable formed structures of n tetrahedrons
are possible. The script is ‘run’ on an assembled tetrahedral base
structure – part generation, connective element generation, labeling,
drill holes, and part flattening are integral functions of the script.

tetra | n is formed as a single unified tower structure with an occupiable
base that supports itself simply by standing on the ground. Depth and
redundancy in the form develop not only a robust structure – but a level
of complexity and intricacy found only in organic forms. The visual effect
is of a structure that is, on the one hand, highly ordered, rigorous and
geometric, and on the other degenerates into near chaos, simulates organic
growth, and confounds clear distinctions between foreground and background.

ver3_persp12
ver3_persp15
ver3_persp18
ver3_persp4
ver3_persp5
ver3_persp7
whole_generation
tex-fab_board
P1050130
P1050132
P1050119
P1050118